MANUFACTURING & INDUSTRIAL ENGINEERING TRAINING
Lean Training
Lean Training provides a comprehensive understanding of Lean principles and methodologies to improve efficiency and minimize waste in manufacturing and industrial processes. Participants will learn to streamline operations, reduce costs, and boost productivity through Lean tools. This program emphasizes the critical cultural shift required to successfully implement Lean, ensuring that teams not only adopt Lean tools but also embrace a mindset of continuous improvement. By completing Lean Training, professionals gain the skills needed to drive operational excellence, foster a culture of Lean thinking, and deliver greater value to customers while optimizing resources.
Formability Analysis Training
Our Formability Analysis Training equips professionals with the essential skills to evaluate and optimize the formability of materials used in manufacturing processes. This program covers advanced techniques for analyzing material behavior under various conditions, enabling participants to identify potential issues and improve product design and production efficiency. By leveraging state-of-the-art simulation tools and industry best practices, attendees will gain a deep understanding of how to enhance material performance, reduce production costs, and ensure high-quality outcomes in their manufacturing operations.
QMS Training
Quality Management System (QMS) Training is designed to provide a comprehensive understanding of quality management principles and practices. Participants will learn how to implement, maintain, and improve QMS frameworks to ensure consistent product quality and compliance with industry standards. The program covers essential topics such as process optimization, documentation practices, internal auditing, and continuous improvement strategies. With a focus on real-world applications and regulatory requirements, this training prepares professionals to drive quality excellence and achieve operational excellence in their organizations.
Die Shop & Die Skills Training
Die Shop & Die Skills Training offers hands-on instruction in the critical techniques and best practices for die making and maintenance. This program is tailored for individuals working in die shops and focuses on developing expertise in die design, fabrication, and repair. Participants will learn about various die materials, tool selection, machining processes, and quality control measures. By combining theoretical knowledge with practical skills, attendees will enhance their ability to produce precise and durable dies, ultimately contributing to improved manufacturing efficiency and product quality.
Why Choose Phoenix for Manufacturing & Industrial Engineering Training Programs
At Phoenix, we are committed to delivering top-tier manufacturing and industrial engineering training programs that set the standard for excellence in the industry. Here’s what sets us apart:
Expert Instructors:
Cutting-Edge Curriculum:
Hands-On Learning:
Customized Solutions:
Strategic Insights:
Certification & Accreditation:
Ongoing Support:
What Industry Professionals Are Saying About Our Manufacturing Training Programs & Certification Courses
The professionalism of The Phoenix Group and their project DOE design and deliverables
Jim Harpster
Division Manager-Customer Technical Services at ArcelorMittal
Daryl Care
Chief Technical Officer at Lincoln Learning Solutions
Meet The Manufacturing Training Experts
About John Deradoorian
John brings over 8-years’ experience in the Tool & Die field. He has significant experience in machine shop processes and workflow optimization within die shops. In addition, he has worked extensively in implementing lean principles into die and tooling manufacturing to reduce man-hour costs. John has experience working with progressive dies, transfer dies, and specialty machines. He has also worked comprehensively in the manufacturing of perishable die tooling.
Education
- Associates in Applied Science, Oakland Community College
- Department of Labor Tool and Die Apprenticeship
- Bachelor’s degree, Industrial Technology & Management, Ferris State University
Experience
- 4-years in Die Shop Management
- 4-years as a Graduated Tool & Die Maker
- 8-years Machining
Skills
- CAD/CAM systems
- CNC Machining, Wire EDM, Surface Grinding, Hard Milling
- Die Manufacturing and Try-out
- Process Engineering
About Jaime Hernandez
Bio
Jaime has been supporting the Phoenix Group since 2015 in multiple roles that have included; Die and Formability Engineer, Technical Customer Service Engineer and Sr. Application Engineer. Jaime has supported multiple Stampers, Mills, and Processors of aluminum/steel in their stamping process. A few of his roles included providing problem solving, TCS Support, launch support, forming solutions using formability science, training, assessments, and formability system implementations. Jaime took the lead of Mexico Operations for Phoenix in June of 2017.
Before coming to The Phoenix Group, Jaime invested more than 10+ years working in Magna Cosma International, first in Die Maker position, and then as a Die & Formability Engineer in charge of a formability team to solve forming issues and metal saving implementations.
Education
- B.S Mechatronics Engineering- Kino University. Graduated with Honorable Mention.
- B.S Electronic and Automation-Technological University of Hermosillo
Experience
- 15+ Years of experience in the Stamping industry
Skills
- Great understanding of Stamping Process (inputs and outputs)
- Use of the formability science to solve forming issues, including die evaluations and the action plan elaboration
- Management and Leadership
- Technical Customer Services
- Root Cause Analysis
- Die Optimization and Problem Solving
Key Projects
- Ford CD3 Dies Maintenance
- Ford CD4 Launch Support and Maintaneance
- T1XX Project, Launch Support during 2018 & 2019
- MP16 project Jeep Compas, Launch Support
About Larry Przekora
Bio
Joining our team in 2015, Larry brought over forty years of manufacturing, manufacturing engineering, quality, production troubleshooting and cost reduction experience. Before coming to work for The Phoenix Group he spent thirty eight years with General Motors on Manufacturing assignments including machining, press operations, assembly activities and testing of all finished products. He was also instrumental in the startup of three new product lines and instituted Lean and Global Manufacturing Systems in several GM facilities.
Education
- BA – Management of Human Resource, Spring Arbor University
Experience
- 40 years Manufacturing (machining, assembly, stamping, heat treat and welding), Safety and Quality Management, Manufacturing Engineering, Industrial Engineering, Project Management, Material Handling and Logistics Management, Labor Relations
Skills
- Global Manufacturing System/Toyoda Production System Implementation
- Principles of Lean Manufacturing
- Statistical Process Control/6 sigma
- Red X Problem Solving
- Safety & Quality Management
- Team Concept Implementation
- Buffer and Constraint Management
- Level 2 containment; 2nd party audits
- Waste Reduction
- Workplace Organization
- Tooling Control
Certifications
- Global Manufacturing System
- Red X Problem Solving
- Lean Manufacturing
- Team Concept Implementation
- Six Sigma
- Statistical Process Control
Key Projects
- Formability Project Leader – Tier 1 Supplier, 2015 - 2016
- Ford Tool Die Council, 2016 – 2018
- AK Steel – Due Diligence Team, 2017
- Quality Containments – Tier 2 Supplier, 2017 - 2019
- Plant Assessments – Tier 2 Supplier, 2017 - 2019
- Data Collection and Problem Solving, Tier 2 Supplier, 2019
About Craig Jankowski
Bio
Craig brings to us over twenty five years’ experience in the Tool & Die trade, working at Tier 1 & 2 and Chrysler Tool and Die facilities. At Chrysler, Craig spent thirteen years as a die maker working on large steel and aluminum body panels with several of those years operating the Argus optical measuring system. He also worked as Manufacturing Engineering Operations Support Analyst and Formability Engineer for stamped aluminum parts, circle grid and thinning analysis, and support for material blanking.
Education
- Associates Degree (General Studies) Baker College, Auburn Hills, MI
- Bachelor’s Degree, Industrial Management, Baker College, Auburn Hills, MI
- MBA, Baker College Center for Graduate Studies, Flint, MI
Experience
- 22+ years Die Maker
- 2 years, Manufacturing Engineering Operations support analyst
- 1 year, Formability Engineer
- 4 years, Director of Forming systems
Skills
- Die Build, Die Tryout, Draw dies
- Soft tooling binder development
- CGA, TSA, Formability systems installation, GMAW, GTAW
About Russ Balzer
Bio
Since 2007 Russ has provided expertise in various roles at The Phoenix Group. Russ began his career with Phoenix as a Lab Supervisor, then took on responsibility for Safety and Quality Compliance. In addition to supporting our Quality System services projects, Russ currently serves as Technical Director for WorldAutoSteel, a global consortium of steel producers serving the automotive market. As Technical Director, Russ manages a variety of engineering projects, and has tactical and strategic responsibilities in WorldAutoSteel’s efforts to use and promote Life Cycle Assessment (LCA).
Education
- B.S.S. Environmental Compliance, Ohio University
Experience
- 15+ years Mfg. Operations Management
- Engineering Project Management
- Safety & Quality Management Systems
Skills
- Materials Testing
- Project management
- Life Cycle Assessment (LCA)
- Safety & Quality Management Systems
- SQA - Level 2 containment
- 2nd party audits
Certifications
- Lead Auditor ISO9001:2015
- Lead Auditor IATF16949:2016
- Life Cycle Assessment Certified Professional
Key Projects
- QMS Auditing:
Midwest Fabricating – internal audit
Hayes Performance Systems – internal audit
AK Steel (AW) – internal audit
- Project Management:
WorldAutoSteel – manage global Life Cycle Assessment (LCA) policy project, including advocacy, and education, across a wide range of stakeholders (government, academia, industry).
WorldAutoSteel – manage modeling and engineering projects including component design, benchmarking, LCA and cost modeling.
READY TO GET STARTED WITH MANUFACTURING & INDUSTRIAL ENGINEERING TRAINING PROGRAMS?
If you’re interested in learning more about how The Phoenix Group can help your company, contact us today.
