THIRD PARTY CONTAINMENT & QUALITY SORTING SERVICES
Third Party Quality Inspection & Control for Manufacturing
Leveraging third-party containment and quality sorting services offers manufacturers a range of valuable advantages. These specialized services provide an impartial and independent evaluation of product quality and compliance, significantly reducing the risk of expensive defects, recalls, and warranty claims.
By partnering with a trusted provider like Phoenix, a leader in third-party containment and quality aorting aervices, manufacturers gain access to precise and thorough assessments that streamline production processes and enhance overall part and product quality. Through advanced data analytics and reporting, Phoenix enables manufacturers to gain actionable insights, fostering continuous improvement and cost savings. Collaborating with Phoenix for third-party containment and quality sorting services empowers manufacturers to optimize their quality control efforts, improve operational efficiency, and consistently deliver safe, high-quality products while maintaining strict adherence to industry regulations.
Industry-Leading Quality Inspection Training
Quality inspection training is an essential component of maintaining and improving part and product quality in manufacturing processes. Ensuring that inspection teams are well-trained not only enhances the accuracy of assessments but also fosters a deeper understanding of critical variables and processes involved in quality control. Phoenix stands out as the ideal choice for quality inspection training due to our commitment to transparency, precision, and comprehensive training methodologies.
With a focus on clear and thorough communication, Phoenix ensures that all team members are well-versed in visual work instructions, component handling, and inspection procedures. Additionally, our dedication to monitoring and verifying team members’ accuracy and comprehension guarantees that they are not only equipped with the necessary skills but also consistently maintain the high standards required for quality control. Choosing Phoenix for quality inspection training empowers manufacturing teams to excel in delivering top-notch products and maintaining strong relationships with their customers.
Containment & Quality Sorting Case Studies
QMS Consulting
Metal suppliers
Ford Motor Company
Civil Affairs Battalion
Worldauto Steel
General Motors
Meet The Sorting & Containment Experts
About Larry Przekora
Bio
Joining our team in 2015, Larry brought over forty years of manufacturing, manufacturing engineering, quality, production troubleshooting and cost reduction experience. Before coming to work for The Phoenix Group he spent thirty eight years with General Motors on Manufacturing assignments including machining, press operations, assembly activities and testing of all finished products. He was also instrumental in the startup of three new product lines and instituted Lean and Global Manufacturing Systems in several GM facilities.
Education
- BA – Management of Human Resource, Spring Arbor University
Experience
- 40 years Manufacturing (machining, assembly, stamping, heat treat and welding), Safety and Quality Management, Manufacturing Engineering, Industrial Engineering, Project Management, Material Handling and Logistics Management, Labor Relations
Skills
- Global Manufacturing System/Toyoda Production System Implementation
- Principles of Lean Manufacturing
- Statistical Process Control/6 sigma
- Red X Problem Solving
- Safety & Quality Management
- Team Concept Implementation
- Buffer and Constraint Management
- Level 2 containment; 2nd party audits
- Waste Reduction
- Workplace Organization
- Tooling Control
Certifications
- Global Manufacturing System
- Red X Problem Solving
- Lean Manufacturing
- Team Concept Implementation
- Six Sigma
- Statistical Process Control
Key Projects
- Formability Project Leader – Tier 1 Supplier, 2015 - 2016
- Ford Tool Die Council, 2016 – 2018
- AK Steel – Due Diligence Team, 2017
- Quality Containments – Tier 2 Supplier, 2017 - 2019
- Plant Assessments – Tier 2 Supplier, 2017 - 2019
- Data Collection and Problem Solving, Tier 2 Supplier, 2019
About Russ Balzer
Bio
Since 2007 Russ has provided expertise in various roles at The Phoenix Group. Russ began his career with Phoenix as a Lab Supervisor, then took on responsibility for Safety and Quality Compliance. In addition to supporting our Quality System services projects, Russ currently serves as Technical Director for WorldAutoSteel, a global consortium of steel producers serving the automotive market. As Technical Director, Russ manages a variety of engineering projects, and has tactical and strategic responsibilities in WorldAutoSteel’s efforts to use and promote Life Cycle Assessment (LCA).
Education
- B.S.S. Environmental Compliance, Ohio University
Experience
- 15+ years Mfg. Operations Management
- Engineering Project Management
- Safety & Quality Management Systems
Skills
- Materials Testing
- Project management
- Life Cycle Assessment (LCA)
- Safety & Quality Management Systems
- SQA - Level 2 containment
- 2nd party audits
Certifications
- Lead Auditor ISO9001:2015
- Lead Auditor IATF16949:2016
- Life Cycle Assessment Certified Professional
Key Projects
- QMS Auditing:
Midwest Fabricating – internal audit
Hayes Performance Systems – internal audit
AK Steel (AW) – internal audit
- Project Management:
WorldAutoSteel – manage global Life Cycle Assessment (LCA) policy project, including advocacy, and education, across a wide range of stakeholders (government, academia, industry).
WorldAutoSteel – manage modeling and engineering projects including component design, benchmarking, LCA and cost modeling.
About George Coates
Bio
Since 1991, George has been providing engineering and consulting services for industry leaders in the steel, automotive, and manufacturing industries. George’s areas of expertise include: management and strategic consulting, project management, automotive stamping throughput improvement, supplier metal conversion, metal formability and reference panel systems, and new vehicle launch manufacturing support. George is an active contributor to WorldAutoSteel technical programs, including project manager / instructor for AHSS Application Guidelines, Version 6.0.
Education
- B.S. Metallurgical Engineering, University of Cincinnati
- MBA coursework, Miami University (Ohio)
Experience
- Twenty-eight years with The Phoenix Group
- 10 years with a major US steel producer
- 5 years with the Procter and Gamble Company
- 10+ years Consultant to WorldAutoSteel
Skills
- Management and strategic consulting
- Leadership development
- Team installations
- Project management
- Metal formability and reference panel systems
- New vehicle launch support
- Technical director for the WorldAutoSteel program staff; emphasis on AHSS implementation solutions, strategic implications for steel in future mobility, materials and environmental impacts from vehicle light weighting.
Case Studies
About Kirk D. Wiley
Bio
Starting his career on the manufacturing line at General Motors, Kirk has experienced nearly every aspect of the automotive and manufacturing industries, developing a comprehensive perspective for clients. Kirk’s areas of expertise include: systems design and team processes, metal formability, stamping and assembly optimization, die shop management, throughput improvement, process engineering, manufacturing systems design and implementation, supplier metal conversion programs, manufacturing cost savings, production troubleshooting and die optimization, and tool and die training programs.
Education
- BBA Industrial Marketing, Western Michigan University
- Coursework completed, MS Manufacturing Management, Kettering University
Experience
- 25 years manufacturing experience
- Operating Systems design, implementation and maintenance
Skills
- Team concepts
- Leadership development
- Tool & Die training programs
- Formability
- Lean applications to maintenance departments
Key Projects
- Manufacturing Cost Savings project at Chrysler Sterling Stamping. Realized $3.4M savings on a 10 month, A Transfer press project , $1.5M savings on a 8 month, B Transfer press project.
- Formabiility System Installation at 12 OEM Stamping Plants. T&D training events at another 6. Significant savings recorded in individual case studies.
- Leadership Training design and delivery across the Ford Motor Company Stamping Business Unit plants.
- Pioneered application of Lean Manufacturing principles to Tool & Die department operation.
Case Studies
READY TO GET STARTED WITH A RELIABLE THIRD-PARTY SORTING COMPANY?
If you’re interested in learning how The Phoenix Group can help your company, contact us today.
